Baucor’s New Technologies to Manufacture Precision Industrial Blades and Machine Knives
“BAUCOR® is a multinational brand in Mannheim Germany and California United States under the license of NORCK that announces the manufacture of precision industrial blades and machine knives. This ground-breaking announcement will play a vital role in company growth. As we know, NORCK pushes the boundaries of innovation, and finally, they are going to manufacture industrial blades and machine knives.
This remarkable innovation will significantly increase demand for BAUCOR® industrial blades and machine knives in machine building, textile, plastic, converting, packaging, paper and many other industries. Because these industries rely on cutting, they need BAUCOR® blades for accuracy.
How BAUCOR manufactures the best circular slitter blades and circular knives?
Circular slitter blades and circular knives play an essential role in various industries. Many industries require perfect cutting for their products. “BAUCOR®” is a well-established brand with over 45 years of experience making industrial blades and knives. They never compromise on quality and always deliver excellent quality to their respected customers. Let’s find out the reason behind this huge success and industry reputation.
1. Material selection
Baucor understands customer needs and always selects advanced materials to produce high-quality slitter blades and knives. They meticulously choose the tremendous material that offers extended durability and strength.
Baucor chooses the material after proper research and planning. Because a perfect cutting tool can create a great product. In the cutting field, the material selection for circular knives and blades depends upon hardness.
Hardness is essential for maintaining the sharpness of the cutting edge. So, complex types of steel are commonly used due to their excellent combination of hardness and toughness. In addition, corrosion, resistance, and mechanical strength are also considered when selecting the material for industrial blades and knives.
Baucor always considers these factors in mind when they choose the material for slitter blades and circular knives. After different experiments, they select the material and use it to make unique products.
2. Manufacturing Techniques
After selecting the appropriate material for blades and knives, the material bancor employees apply advanced material techniques to ensure the accuracy of their circular knives and blades. They used (CNC) Computing numeric machine to examine the high levels of precision in blade profile, sharpness, edge, and other dimensions.
These manufacturing techniques enhance performance and minimize production variations. The CNC process is essential to create knives and blades with tight tolerance and meet the exact industry requirements.
In addition, the manufacturing team applies these techniques to reduce corrosion. Because corrosion resistance is another important factor that is kept in mind, especially when working in high-humidity environments. Corrosion resistance ensures the longevity of circular knives and slitter blades.
Precision grinding is essential for proper cutting and sharpness of blades. This process ensures that every product is ready according to industry requirements and meets quality standards.
3. Customized design
Different types of applications are used for customized design and engineering solutions. Baucor knows how to select the proper application for creating a stunning layout. That’s why they collaborate with the customers, try to understand their unique cutting needs, customize their designs, and provide them with solutions.
Baucor has a skilled engineering team who has cutting-edge expertise as well. So, they design software to create the best solution. Their team works hard to ensure their knives and blades deliver optimal cutting results. Baucor always focuses on factors like speed, desired finish, and material thickness to get the maximum results.
After completing the design, the engineering process begins. In this process the engineering team use (CAD) software to translate the conceptual design into a technical drawing. These technical drawings are beneficial to determine the optimal material, dimensions, and tolerance for the blades and knives.
By tailoring the design and features according to customer needs and demands, Baucor takes the lead from their competitors because they understand the customer’s problems and give them the best and easy solution through slitter blades and circular knives.
4. Focus on quality
Maintaining the best quality is essential in any field Baucor always focuses on quality to provide the best slitter blades and circular knives. Each edge and knife passes through rigorous testing, including material selection, manufacturing, and other stages before final packing.
Baucor always prefers to use advanced technology for testing to get excellent results. This testing monitors the sharpness and shape of the blades and knives. High-quality testing ensures that every product should be perfect so it can be used in the market.
Baucor products are used in heavy industry for many purposes. So, that is why they do not compromise and put their heart and soul into making their product stand out among their competitors.
5. Research and development
Another secret of Baucor’s success is continuous research and development. It is imperative to stay at the forefront of the industry. They continually invest in learning new trends and machinery and expanding their capabilities.
Their team constantly engages with industry experts for innovations and advanced cutting-edge techniques. By doing that, Baucor always delivers high-quality circular knives and slitter blades, which are enough to fulfil the evolving demand of the market.
6. Excellent customer support
Apart from manufacturing excellent products, Baucor always emphasizes customer support. They have a well-professional team that is 24/ 7 available for customer satisfaction. The Baucor team always guides customers in selecting suitable knives and blades for their industries. They offer complete guidance to customers regarding blade maintenance, safety issues, and other mandatory thing to ensure that customers use their products without any fear. These tiny things play an unbelievable role in the success of this industry.
Overall, there are many stages behind making circular knives and slitter blades. Through excellent material, customized design, testing, and other factors, Baucor is consistently producing high-quality swords and knives.
Circular slitter blades and circular knives- A Comprehensive Guide
Slitter blades
Slitter blades are an essential component of a slitting machine. We use slitter blades in many industries. These blades are used in metal, textile, and other industries. Slitter blades are handy in precision cutting because accuracy matters a lot, significantly when you are cutting in heavy industries. Let’s talk about his design, maintenance, and other factors.
Design of slitter blades
These blades are designed to ensure accurate cutting and excellent performance. There are many other factors involved in slitter blade design.
Blade shape
Slitter blades are available in straight, circular, and wavy shapes. The blade shape is designed according to customer needs and demands. Circular knives are generally used for slitting material like paper. Because in these industries, straight blades are used for heavy cuttings like steel and metals.
Edge configuration
The cutting edge of slitter blades is based on different configurations like single and double bevels. Every design has its advantages. These edges are sharp and help in the finest cutting. The single-bevel structure provides an accurate, clean cut, while the double-bevel expands the blade life with durability.
Blade Thickness
To determine the cutting capacity and strength of slitter blade thickness and play an important role. If you are cutting the thinner material, then consistency matters a lot. The diameter of the slitter blades expands the speed and stability while cutting.
Types of slitter blades
Slitter blades are of different types, and each style has its features and specifications. Here are some common types of circular slitter blades.
Sheer slitter blades
Sheer slitter blades are commonly used for soft cuttings. The average size of this blade is 5 to 6 inches. Sheer edges are helpful for clean and accurate cutting.
Razor Slitter Blades
These types of blades are highly recommended for sharp cutting. Razor slitter blades are used in heavy and accurate cutting.
What kind of material is used in slitter blade manufacturing?
Slitter blades are a mixture of multiple materials, offering excellent performance. Here is a list of some commonly used materials.
High-speed steel
“HSS” Steel is an alloy and is used to manufacture cutting tools. We use this high-speed tool to expand the hardness of slitter blades. In addition, this is helpful for corrosion and wear resistance as well. HSS makes slitter blades a popular choice for many industries.
Carbide
“Carbide” is a mixture of carbon and cobalt. This material is used for cutting tools in heavy industries. Carbide-cutting blades can survive under high pressure and perform well. That’s why we use these blades for cutting high-strength and hard materials.
Ceramic
Ceramic blades are made with aluminium oxide or silicon nitride. These blades can perform in high temperatures. So, these blades are used in cutting high environments.
Applications of slitter blades
Slitters blades help cut different kinds of material. Here are some examples of it.
Paper
Circular Slitter blades are used to create different types of gaps in papers. For example, a toothed slitter blade cuts a tearable line for paper products.
Food and meat
Slitting blades can create many types of food and meat products. These blades are designed specifically for cutting these types of products.
Plastic
Slitter blades are perfect for cutting plastic products. These blades enhance durability, speed, and accuracy as well. That’s why many plastic industries prefer these blades for precision cutting.
Precautions for using slitter blades
Proper installation: Proper installation is essential for getting a good result. First, clean the blade and then fit it on the disc. Tight the blade screw and ensures that the blade is securely mounted.
Check before use: Ensure your knife is sharp and clean before using the slitter blade. If your blade is damaged, you should replace it before using it for safety.
Regular maintenance: Regular maintenance is essential for slitter blade longevity. Cleaning, and parts replacement, are included in the care.
Learn how to use:
Before using slitter blades, being familiar with the operating procedure is essential. If you know how to use slitter blades, you can use them effectively and get the best cutting results.
Circular knives
Circular knives play a crucial role in cutting multiple things. These knives come in circular shapes with sharp edges and offer perfect cutting with efficient capabilities. Circular blades are available in numerous sizes, and every size has its features and demand. So, let’s dive into it and explore more about circular knives.
Design of circular knives
As the name suggests, these knives comprise circular shapes with sharp cutting edges. A hole in the centre of the cutters allows attachment with a tool or cutting machine. Circular blades have two types of cutting edges one is serrated, and the other is smooth according to the requirements. These knives are available in multiple thicknesses and diameters so you can choose according to your desire and needs.
Blade Material
The blade material of circular knives plays an essential role in cutting, and that’s why many kinds of materials are involved in the manufacturing of circular knives, like high-speed steel, Tungsten Carbide, and other materials. High-speed steel is essential for enhancing the hardness of blades and increasing their stability.
Circular knives Geometry
Blades have various kinds of geometries, and it depends upon the cutting requirements. Here are some examples are given below
Straight edge: This kind of edge are perfect for cutting paper and fabrics. Due to consecutive boundaries, you can get excellent cutting results in less time.
Serrated Edge: These edges are designed with sharp teeth and notches along the cutting edge. Sensitive teeth and notches grip and cut tough or fibrous materials like foam, carpet, and rubber.
Scalloped Edge: This blade reduces friction and prevents material from corrosion and sticking while cutting. They are commonly used in cutting plastics in textiles.
Uses of circular knives
We use circular knives for many purposes where we need smooth cutting with efficient compatibility. Here are some common uses of circular blades are given below.
Printing and paper industries: Circular knives are essential in the printing industry for cutting cardboard, paper, and labels. In addition, these knives play a crucial role in small cutting and perforating as well.
Food industry: Circular knives play a vital role in the food industry for multiple tasks like portioning and dicing different food products. Moreover, corner knives can be used in meat processing, vegetable cutting, bakery, and other purposes. We must remember circular knives when we talk about food processing blades.
Textiles: Circular knives are employed in textile industries for cutting threads and yarns. These knives are used for accurate cutting and trimming because efficient cutting is essential for excellent results.
Packaging and Converting: Circular knives are essential in the packaging industry. Mainly these knives are used in cutting corrugated cardboard, foils, laminates, and adhesive tapes.
Metalworking: Circular knives are essential for cutting, slitting, and shearing thin metal sheets. These are commonly used in the aerospace, electronics, and automotive industry.
Precaution for using knives
There are different precautions that everyone should follow before using knives.
Familiar yourself with the tool:
It is essential to be familiar with the knives before using them. If you know how the parts work, you can adequately operate them and prevent yourself from any loss.
Read the instructions:
Read the instructions carefully and follow all the steps. Pay attention to any specific warning. Most people don’t follow the instructions, which can be dangerous.
Proper handling and grip:
Proper handling is essential for safety. A loose grip can reduce your control and cause accidents and other injuries.
Maintain comfortable posture:
Always maintain a comfortable posture while using the corner knives. By doing that, you will get perfect control during cutting.
Overall, when we talk about cutting, these two blades are commonly used everywhere: slitter blades and corner knives. Both tools have capacities to perform tasks in a given time with excellent results. You can select according to your needs and demands. If you need clarification, you can contact the Baucor customer support team and make suggestions. Both tools are used for high volume-cutting with speed and stability. Slitter blades and corner knives can perform multiple tasks according to customer requirements. If you want to expand your business, these two tools are beneficial.
Conclusion
This announcement can add a significant impact on the cutting tool industry. Through this invention, NORCK will deliver tremendous solutions for various industries.
These modern blades will capture the attention of various induction where the cutting process is essential, like textile, printing, etc. Baucor always delivers excellent quality to its customers. They never compromise on quality, so they always choose advanced product materials. If you need any help regarding slitter blades or corner knives, you can contact the Baucor customer support team. They have a well professional team that will elaborate on you and give you the best services according to your demands.