Custom Die Forming Tools – Fast Turnaround

For over four decades, Baucor manufactures and supplies highly durable press cutting knives and blades. With our well-trained and highly experienced team combined with our in-house high-tech CNC, Wire EDM and laser cutting machines, we provide quality custom and standard OEM blades at very competitive prices delivered within the shortest lead time in the market. BAUCOR manufactures all types of custom press knives and blades based on a blueprint, sketch, technical drawing, or even specifications provided by our customers. 

Designed for demanding forming and fabrication processes, Baucor's die forming tools provide exceptional accuracy and consistency throughout production. Our advanced die cut tooling capabilities support the manufacture of intricate parts with tight tolerances and reliable repeatability. From simple shapes to complex die formed geometries, Baucor produces custom-engineered tooling solutions that help manufacturers improve efficiency, quality, and production reliability.

We are highly specialized in manufacturing custom press knives, DIE cut blades, DIE forming tools per sample and drawing. If you need your blades and knives manufactured to your exact requirements, please contact us now get to a free quote. If you have a drawing, sketch or written specifications for the blade you need, please let us know.

There are many advantages of using die-forming tools:

• Speed:
  DIE-forming tools can help to increase productivity by cutting through materials quickly and efficiently. 
  
  
• Precision:
  Die-forming tools can produce parts with high precision and repeatability, as the dies are carefully designed and fabricated to tight tolerances.
  
  
• Versatility:
  Die-forming tools can be used to produce a wide range of parts, including complex shapes and features
  
  
• Durability:
  Die-forming tools are made of high-strength materials such as tool steel, which allows them to withstand the stresses of the forming process and produce parts with good mechanical properties.

• Designing:
  The first step is to determine the specific needs and design the blade using CAD (Computer-aided design) software. It is an essential to ensure that the resulting blade meets the client's expectations

• Cutting:
  Next, the blade is cut using a CNC (computer numeric control) machine. A computer programs this machine to cut the blade to the desired shape and size. 

• Heating:
  Once the blade's blank is cut, it undergoes a series of heat treatments to a high temperature and then cools quickly. This process helps to improve the strength and hardness of the metal so that it can better withstand wear and tear.

• Sharpening:
  After the blade's blank is treated, it is sharpened to eliminate defects. It is then put through a grinding process to sharpen and refine the blade even further.

• Coating:
  A coating is applied to the tips of the blade to improve its resistance to wear and corrosion. The most used materials for coating are chromium or tungsten